Washing systems
  You will find information regarding the different types of washing systems that we would like to bring to your attention here!

For trucks, tractors and trailers

Super Scout - Three Brush Gantry

Super Scout

 

The Three Brush SuperScout is the ultimate in design and construction. 
It combines the adaptability of touchless, high-pressure washing for irregular size vehicles and the three brush roll-over truck wash.

 

TOTALLY SELF-ACTING

 

Once the SuperScout  wash program is selected and the machine is started, it does not require an operator.  The large gantry on floor mounted tracks moves over a standing vehicle using a combination of chemicals, high pressure, and the friction of the top brush to clean the tractor and trailer.

 

STAINLESS STEEL CONSTRUCTION

 

The SuperScout has a newly designed, simplified frame constructed of stainless steel tubing and angle iron.  Aluminum sheeting (.040) covers the frame.  All components are easily accessible for maintenance.  Aluminum sheeting (.040) splash shields around the side brushes prevent excessive water spray.  All bolts, fasteners and rivets are stainless steel.

SuperScout Stainless Steel Frame: It will remain intact when other machines have rusted away. The life span of this frame is at least fifteen years.

 

 

 

FAST

The Three Brush SuperScout has two PLC controlled variable speed drive motors that substantially increase the speed of operation from 0 to 100 FPM. This improved design greatly reduces maintenance problems by eliminating the electric brakes.

 

 

 

3 BRUSH SUPER SCOUT FEATURES

 

Frame

Simplified frame design —easy maintenance access to all parts of the machine;

Stainless steel frame;

Blue polyurethane plastic;

 

Brushes

4 1/2” brush shafts;

High quality brushes —EXTRA density;

Flagged brush tips—12” easy to replace sections;

 

Gear Boxes

    Top of the line, permanently lubricated;

 

Drive System

 Variable speed drive system, 0 to 100 feet  per minute;

 60:1 gear boxes;

 No electric brakes;

 Direct coupled;

 High quality bearings placed at easy to reach levels;

 

Electrical

Latest design PLC — Master located in equipment room in dry location;

Significantly faster operation;

Large memory;

Telephone modem capability;

 

Limit Switches

Totally sealed proximity-type limit switches;

 

Blast Bar with Step-1 & Step-2 Chemical Bar

Separate chemical lines from equipment room;

Chemical injected on the pressure side of pump;

 Precise chemical metering pumps;

 

Equipment Room

 All pumps mounted on a platform including main motor control center;

 Pump platform factory wired, plumbed and tested;

 

UL LISTED ELECTRICAL COMPONENTS

The electrical system is encased in two panels.  One panel is located on the driver side of the gantry; the other is located in the equipment room.  The system is composed of the finest available standard components.  The most up-to-date PLC  — a programmable logic controller — commands all operations from its protected place in the equipment room.  It has a large memory and telephone modem capabilities.  All components are approved by Underwriters Laboratories®.

 

WATER SOFTENER (OPTIONAL EQUIPMENT)

Cold and fresh water can be processed through a water softener if conditions require.

 

WATER HEATER (OPTIONAL EQUIPMENT)

The SUPER SCOUT uses hot water during the chemical wash cycle to maximize the effectiveness of the chemicals.  This is provided by a 200,000 BTU gas fired hot water heater.

 

 

 

 

ALL ELECTRIC OPERATION

The SuperScout  is equipped with four (4) stainless steel electric motors.  Brushes are controlled with motor/gear reducer sub assemblies.  The other two are controlled with AC Frequency Inverters.

 

 Top Brush Lift Assembly

This assembly contains all the components necessary to lift and rotate the top brush. All variable speed current sensing SmartBrush technology.

 

Side Brush System

This system controls the rotation and pressure of the side brush against the vehicle’s side.

 

The Spraybar Assemblies

Driver side, passenger side and roof spraybar assemblies control the high pressure water and chemical application to the vehicle.  Air cylinders provide toggling front and rear for maximum coverage.

 

Brushes Designed For Maximum Coverage

Polyethylene, extra heavy density brushes featuring flagged ends are mounted in 12” rubber segments.  The side brush diameter is 42”.  The enlarged brush diameters afford better coverage with less damage to vehicle accessories.

 

 

 

 

 

PLATFORM MOUNTED PUMPS AND MOTOR CONTROL CENTER

 

The high-pressure, wash water and chemical pumps are mounted on a factory assembled and tested platform for easy installation.  The air valve manifold and motor control center are similarly mounted on the same platform.  This reduces on-site plumbing and electrical work.

 

High Pressure Pump

The high pressure pump used is specially made for this application and rated at 80 gpm @ 300 psi.

Wash Water Pump

A wash pump provides washing chemicals mixed with fresh water at 15 gpm to the gantry blaster/chemical bar.  

This pump also provides clear water to the gantry for final rinsing.        

 

Chemical Metering Pumps

A diaphragm type, adjustable chemical metering pump injects wash chemicals into the wash water when required.  The pump control panel receives signals from the gantry and the pumps are started.  A separate chemical line runs from the equipment room to the wash unit.

The optional second and third metering pumps would be used for extra power for rear door cleaning.

 

 

 

 

 

AVAILABLE WASH PROGRAMS

 

TRACTOR — TRAILER

  1. 1. 1st pass forward over vehicle:

STEP-1 chemical spray

  1. 2. 2nd pass return over vehicle:

STEP-2 chemical spray

  1. 3. 3rd pass forward over vehicle:

Blasters and Brushes from start to end. Brush DOWN the back door.

  1. 4. 4th pass return over vehicle:

Blasters from end to start

  1. 5. 5th pass forward over vehicle:

OPTIONAL Rinse/Wax from start to end of tractor

  1. 6. 6th pass return over vehicle:

OPTIONAL Rinse from end of tractor to start (If Reclaim is used)

  1. 5. 5th pass forward over vehicle:

OPTIONAL Rinse/Wax from start to end

  1. 6. 6th pass return over vehicle:

OPTIONAL Rinse from end to start

 

STRAIGHT TRUCK

  1. 1. 1st pass forward over vehicle:

STEP-1 chemical spray

  1. 2. 2nd pass return over vehicle:

STEP-2 chemical spray

  1. 3. 3rd pass forward over vehicle:

Blasters and Brushes from start to end. Brush DOWN the back door.

  1. 4. 4th pass return over vehicle:

Blasters from end to start

  1. 5. 5th pass forward over vehicle:

OPTIONAL Rinse/Wax from start to end

  1. 6. 6th pass return over vehicle:

OPTIONAL Rinse from end to start

 

 

TRACTOR ONLY

  1. 1. 1st pass forward over vehicle:

STEP-1 chemical spray

  1. 2. 2nd pass return over vehicle:

STEP-2 chemical spray

  1. 3. 3rd pass forward over vehicle:

Blasters and Side Brushes from start to end. Top Brush to start of gap (does not come down behind Cab). 

  1. 4. 4th pass return over vehicle:

Blasters from end to start

  1. 5. 5th pass forward over vehicle:

OPTIONAL Rinse/Wax from start to end

  1. 6. 6th pass return over vehicle

 

 

ALL OTHERS (This program is  a touchless wash and travels from home to safety)

  1. 1. 1st pass forward over vehicle:

STEP-1 chemical spray

  1. 2. 2nd pass return over vehicle:

STEP-2 chemical spray

  1. 3. 3rd pass forward over vehicle:

Blasters from start to end.

  1. 4. 4th pass return over vehicle:

Blasters from end to start

  1. 5. 5th pass forward over vehicle:

OPTIONAL Rinse/Wax from start to end of tractor

  1. 6. 6th pass return over vehicle

 OPTIONAL Rinse from end of tractor to start (If Reclaim is used)

  1. 5. 5th pass forward over vehicle:

OPTIONAL Rinse/Wax from start to end

  1. 6. 6th pass return over vehicle

 

 

 

GANTRY CONTROLS

 

Forward, Reverse and Stop operations, along with pumps, can be controlled manually or by the optional touch screen.

 

Gantry Controls:

STOP SWITCH:

Description: Red mushroom head button

   Function:  Stops all operation when pressed.

Gantry must be returned to starting position to restart operation.

FORWARD/ REVERSE/ TOP BRUSH:

   Description:  Joystick

   Function:  Moves the gantry forward or reverse  when the joystick is held in the proper direction.
Moves the top brush up or down when held in the proper direction.

 

OPTIONAL Switches:

CONTROL POWER/MANUAL START SWITCH:

   Description:  Green push button/Illuminated

   Function:  Internal master power control.    Starts any program selected if the START MODE is in the MANUAL position.  Also indicates when the power is on to the gantry.

 STEP ONE ON/OFF SWITCH:

   Description:  Rotary switch

   Function:  On/Off application for Step One

 

 

 

 

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