Washing systems
  You will find information regarding the different types of washing systems that we would like to bring to your attention here!

For buses

Super Scout

The Three Brush SuperScout is the ultimate in design and construction. 
It combines the adaptability of touchless, high-pressure washing for irregular size vehicles and the three brush roll-over truck wash.

 

 

TOTALLY SELF-ACTING

Once the SuperScout  wash program is selected and the machine is started, it does not require an operator.  The large gantry on floor mounted tracks moves over a standing vehicle using a combination of chemicals, high pressure, and the friction of the top brush to clean the tractor and trailer.

 

Steinless Steel Construction

The SuperScout has a newly designed, simplified frame constructed of stainless steel tubing and angle iron.  Aluminum sheeting (.040) covers the frame.  All components are easily accessible for maintenance.  Aluminum sheeting (.040) splash shields around the side brushes prevent excessive water spray.  All bolts, fasteners and rivets are stainless steel.

 

SuperScout Stainless Steel Frame: It will remain intact when other machines have rusted away.

The life span of this frame is at least fifteen years.

 

 


 

 

FAST

The Three Brush SuperScout has two PLC controlled variable speed drive motors that substantially increase the speed of operation from 0 to 100 FPM. This improved design greatly reduces maintenance problems by eliminating the electric brakes.

 


 

 

Super Scout Features

Frame

Simplified frame design —easy maintenance access to all parts of the machine

Stainless steel frame

Blue polyurethane plastic

 

Brushes

4 1/2” brush shafts

High quality brushes —EXTRA density

Flagged brush tips—12” easy to replace sections

 

Gear Boxes

Top of the line, permanently lubricated

 

Drive System

   Variable speed drive system, 0 to 100 feet  per minute

   60:1 gear boxes

   No electric brakes

   Direct coupled

   High quality bearings placed at easy to reach levels

 

Electrical

   Latest design PLC — Master located in equipment room in dry location

   Significantly faster operation

   Large memory

   Telephone modem capability

 

Limit Switches

   Totally sealed proximity-type limit switches

 

Blast Bar with Step-1 and Step-2 Chemical Bar  

   Separate chemical lines from equipment room

   Chemical injected on the pressure side of pump

   Precise chemical metering pumps

 

Equipment room

  All pumps mounted on a platform including main motor control center

  Pump platform factory wired, plumbed and tested

 

UL LISTED ELECTRICAL COMPONENTS

The electrical system is encased in two panels.  One panel is located on the driver side of the gantry; the other is located in the equipment room.  The system is composed of the finest available standard components.  The most up-to-date PLC  — a programmable logic controller — commands all operations from its protected place in the equipment room.  It has a large memory and telephone modem capabilities.  All components are approved by Underwriters Laboratories®.

Water softener (Optional equipment)

Cold and fresh water can be processed through a water softener if conditions require.

Water heater (Optional equipment)

The SUPER SCOUT uses hot water during the chemical wash cycle to maximize the effectiveness of the chemicals.  This is provided by a 200,000 BTU gas fired hot water heater.

 


 

 

All Electric Operation

 

The SuperScout  is equipped with four (4) stainless steel electric motors.  Brushes are controlled with motor/gear reducer sub assemblies.  The other two are controlled with AC Frequency Inverters.

 

Top Brush Lift Assembly - This assembly contains all the components necessary to lift and rotate the top brush. All variable speed current sensing SmartBrush technology.

 

Side Brush System - This system controls the rotation and pressure of the side brush against the vehicle’s side.

 

The Spraybar Assemblies – Driver side, passenger side and roof spraybar assemblies control the high pressure water and chemical application to the vehicle.  Air cylinders provide toggling front and rear for maximum coverage.

 

Brushes Designed for Maximum Coverage – Polyethylene, extra heavy density brushes featuring flagged ends are mounted in 12” rubber segments.  The side brush diameter is 42”.  The enlarged brush diameters afford better coverage with less damage to vehicle accessories.

 


 

 

 

PLATFORM MOUNTED PUMPS AND MOTOR CONTROL CENTER (MCC)

 

The high-pressure, wash water and chemical pumps are mounted on a factory assembled and tested platform for easy installation.  The air valve manifold and motor control center are similarly mounted on the same platform.  This reduces on-site plumbing and electrical work.

 

High Pressure Pump

The high pressure pump used is specially made for this application and rated at 80 gpm @ 300 psi.

Wash Water Pump

A wash pump provides washing chemicals mixed with fresh water at 15 gpm to the gantry blaster/chemical bar.  

 

Chemical Metering Pumps

A diaphragm type, adjustable chemical metering pump injects wash chemicals into the wash water when required.  The pump control panel receives signals from the gantry and the pumps are started.  A separate chemical line runs from the equipment room to the wash unit.

The optional second and third metering pumps would be used for extra power for rear door cleaning.

 


 

 

Four Provided Wash Programs

 

Coach Express

  1. 1.     1st pass forward over vehicle:  

Single step chemical application

Brushes from start to end

Brushes DOWN vehicle rear

Vehicle rear high pressure rinse

  1. 2.       2nd pass return over vehicle:

Blasters high pressure rinse from end to start

 

Coach Standart

  1. 1.       1st pass forward over vehicle: 

Single step chemical application start to end

  1. 2.       2nd pass return over vehicle:

Single step chemical application end to start

  1. 3.       3rd pass forward over vehicle:

Blasters high pressure rinse and brushes from start to end

Brushes DOWN vehicle rear

Vehicle rear high pressure rinse

  1. 4.       4th pass return over vehicle:

Blasters high pressure rinse from end to start

 

Coach Detail

  1. 1.        1st pass forward over vehicle: 

Single step chemical application start to end

  1. 2.        2nd pass return over vehicle:

Single step chemical application end to start

  1. 3.        3rd pass forward over vehicle:

Blasters high pressure rinse and brushes from start to end

Brushes DOWN vehicle rear

Vehicle rear high pressure rinse

  1. 4.       4th pass return over vehicle:

Blasters high pressure rinse from end to start

  1. 5.       5th pass forward over vehicle:

RO rinse/wax from start to end

  1. 6.       6th pass return over vehicle:

OPTIONAL rinse from end to start

 

Coach Touchless

  1. 1.       1st pass forward over vehicle: 

Single step chemical application start to end

  1. 2.      2nd pass return over vehicle:

Single step chemical application end to start

  1. 3.       3rd pass forward over vehicle:

Blasters high pressure rinse from start to end

Vehicle rear high pressure rinse

  1. 4.       4th pass return over vehicle:

Blasters high pressure rinse from end to start

 


 

 

Gantry Controls

 

Forward, Reverse and Stop operations, along with pumps, can be controlled manually or by the optional touch screen.

 

Gantry Controls:

STOP SWITCH:

Description: Red mushroom head button

Function:  Stops all operation when pressed.

Gantry must be returned to starting
position to restart operation.

FORWARD/REVERSE/TOP BRUSH:

 Description:  Joystick

 Function:  Moves the gantry forward or reverse  when the joystick is held in the proper direction.
Moves the top brush up or down when held in the proper direction.

 

 

Optional Switches:

CONTROL POWER/MANUAL START SWITCH:

 Description:  Green push button/Illuminated

 Function:  Internal master power control. Starts any program selected if the START MODE is in the MANUAL position.  Also indicates when the power is on to the gantry.

 STEP ONE ON/OFF SWITCH:

 Description:  Rotary switch

 Function:  On/Off application for Step One

 

 

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